EN-1211 - Auxiliary Machinery I

The expected outcome is that the student... Supports STCW elements...

TOPIC - Piping

  • Defines piping and identify what affects size and materials used.
  • Determine and calculate pipe dimensions.
  • Sizes, measures, grades and calculates schedule number.
  • Knows exceptions to sizing and measuring rules.
  • Understands the fabrication and application differences between welded seam and seamless pipe.
  • Knows basic pipe materials, applications and limitations.
  • Identifies by sight and know the use of the various pipe fittings.
  • Identifies by sight the various pipe joints (threaded, soldered, brazed, welded, glued, flanged).
  • Knows the details for fabricating, tools required and the process used to assembly the joints.
  • Identifies and know the application of and how to order flanges.
  • Knows the materials and tools used to assemble flared and compression joints in fully annealed tubing.
  • Understands problems with piping systems and how to deal with same.
  • Calculates expansion/contraction in piping.
  • Identifies, understands and knows how to control: the use of pipe expansion devices, causes of water hammer in liquid and steam systems and its affects, corrosion problems.

31A1

TOPIC - Packing, gaskets

  • Knows the purpose of packing.
  • Identifies moving and fixed joints that require sealing.
  • Identifies parts and understands operation of a shaft stuffing box assembly.
  • Knows the shapes available, basic materials, use limitations, and applications for shaft packing.
  • Calculates packing size.
  • Identifies the basic materials, limitations, construction and application for sheet packing and gaskets used in fixed joints.
  • Knows general information for renewing a fixed joint gasket. (Includes "Tag-out", breaking joint, spreading joint surfaces, cleaning, determining cause of gasket failure, tools used, cutting new gasket, and proper tightening of joint.)

31A2
31C1

TOPIC - Pressure measurement

  • Defines pressure, calculate pressure in PSI, uses liquid columns to measure pressure, knows pressure conversion factors.
  • Defines:
    • atmospheric pressure
    • absolute pressure
    • gage pressure
    • PSIA
    • IN. Hg. ABS.
    • IN. Hg. GAUGE
    • PSIG
  • Converts from one pressure measuring scale to another.
  • Knows the principle of operation, is able to read the pressure being measured, identifies component parts, applications, and limitations of the following pressure measuring instruments: barometer, manometer; bellows and diaphragm.
  • Understands the principle of operation, identifies the parts, and knows the following details about Bourdon tube pressure gauges: sizing, mounting, types, how to set up the instrument to handle pressure pulsation, mechanical shock, vibration, high temperature fluid problems and installation.
  • Understands the basic operating principles of electrical pressure transducers.

31A6

TOPIC - Temperature measurement

  • Knows how temperature is measured.
  • Knows reference points and is able to convert between Celsius and Fahrenheit scales.
  • Identifies the basic parts, knows the principles of operation, limitations and installation details of the following expansion type thermometers and pyrometers: Liquid-in-glass, bimetal, filled system, thermocouple, radiation and optical.
  • Knows the basic operating principle of electric resistance thermometers.

31A6

TOPIC - Level measurement

  • Knows importance of liquid levels in regard to machinery.
  • Determines liquid level in tank using direct reading tapes.
  • Knows how to use ullage and innage readings to calculate volume in tank.
  • Understands the use of tables for irregular tank shapes
  • Understands the principles involved to determine the level or volume in a vessel utilizing: gage glasses; radar type level detectors, floats, electrical probes, pressure transducers, pneumercators.

31A6

TOPIC - Valves, general

  • Defines the purpose of valves.
  • Identifies basic methods used by valves to control flow.
  • Identifies methods used to operate valves.
  • Knows requirement for handwheel operated valves in marine service.
  • Explains general differences between gate and globe valves.
  • Identifies parts, construction features, types, applications and installation requirements for basic globe, gate, check, stop-check, pressure relief (Including calculating opening pressure and closing pressure), plug/ball type, butterfly, needle, diaphragm, manifold and balanced double disk globe valves.
  • Calculates force required to operate a single disk globe valve and compare to similar sized balanced double disk.
  • Knows classification of valves and how to ID service requirements.
  • Knows limitations of valve materials and describe valve trim.
  • States the location of, cause of and remedy for the following valve problems: internal and external leakage, stuck valve stems.
  • Describes backseating and when attempted.

31A6

TOPIC - Regulating valves, internal pilot type

  • Explains how an operator would control system pressure with a manually operated valve.
  • Explains how specific regulating valve parts replace the operators eyes, brain and hands.
  • Identifies all the regulating valve parts and their function, basic valve construction, than explains the control cycle when the outlet pressure from the regulator changes.
  • Explains how to change the set pressure.
  • Knows the equipment required and its proper installation order in a steam pressure reducing station.
  • Knows the start-up procedure for an internally piloted steam pressure reducing valve.

31A6

TOPIC - Regulating valves, diaphragm and pneumatic control

  • Identifies the parts and their function, basic construction and operation of a spring loaded, diaphragm-controlled gas pressure regulating valve.
  • Identifies the basic parts, their function, the basic construction and operation of a pneumatically controlled pressure regulating valve.
  • Uses appropriate terminology to describe type of valve employed.
  • Defines supply air, operating air and controlled pressure as it relates to control pilots for pneumatic pressure regulators.
  • Explains the basic construction and operation of direct-acting and reverse-acting mechanical control pilots.
  • Explains how each pilot responds to a change in the controlled pressure in the system.
  • Knows how to set the controlled pressure.
  • Explains the basic operation of electrical/electronic control pilots.

31A6

UNIT - CAD Lab (Marine Engineering Majors Only)

31A2.2

LAB - Introduction to AutoCAD

  • draw very simple drawings using AutoCAD

31A2.2

LAB - Mechanical Drawing

  • draw simple mechanical drawings using AutoCAD

31A2.2

LAB - Advanced Mechanical Drawing

  • draw more advanced mechanical drawings using AutoCAD

31A2.2

LAB - Piping and electronics Drawing

  • draw simple piping system and electronic schematic diagrams using AutoCAD

31A2.2

LAB - Architectural Drawing

  • draw simple architectural drawings using AutoCAD

31A2.2

UNIT - Mechanical Lab (Facilities Engineering Majors only)

LAB - Threaded and soldered pipe systems

LAB - Glued plastic and soft tubing joints

LAB - Flat and flexatalic flange gaskets

LAB - Valve repair